{"id":10236,"date":"2021-05-10T01:38:34","date_gmt":"2021-05-09T23:38:34","guid":{"rendered":"https:\/\/dev.trans-textil.com\/applications\/vap_membranesysteme\/vap-prozess\/"},"modified":"2022-11-15T21:32:16","modified_gmt":"2022-11-15T20:32:16","slug":"vap-process","status":"publish","type":"page","link":"https:\/\/www.trans-textil.de\/en\/applications\/vap-process\/","title":{"rendered":"VAP\u00ae Process"},"content":{"rendered":"<section class=\"l-section wpb_row height_custom color_primary with_img\"><div class=\"l-section-img\" role=\"img\" aria-label=\"Image\" data-img-width=\"2100\" data-img-height=\"400\" style=\"background-image: url(https:\/\/www.trans-textil.de\/wp-content\/uploads\/2021\/05\/header_vap_prozess.jpg);background-repeat: no-repeat;\"><\/div><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_flex valign_top type_default stacking_default\"><div class=\"vc_col-sm-12 wpb_column vc_column_container\"><div class=\"vc_column-inner us_custom_6d9bbf5e\"><div class=\"wpb_wrapper\"><\/div><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row height_auto\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_flex valign_top type_default stacking_default\"><div class=\"vc_col-sm-12 wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_wrapper\"><nav class=\"g-breadcrumbs us_custom_c8c4e3a6 has_text_color separator_icon align_none\" itemscope itemtype=\"http:\/\/schema.org\/BreadcrumbList\"><div class=\"g-breadcrumbs-item\" itemscope itemprop=\"itemListElement\" itemtype=\"http:\/\/schema.org\/ListItem\"><a itemprop=\"item\" href=\"https:\/\/www.trans-textil.de\/en\/\"><span itemprop=\"name\">Home<\/span><\/a><meta itemprop=\"position\" content=\"1\"\/><\/div><div class=\"g-breadcrumbs-separator\"><i class=\"far fa-angle-right\"><\/i><\/div><div class=\"g-breadcrumbs-item\">Pages<\/div><\/nav><div class=\"w-separator size_medium\"><\/div><\/div><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row height_custom\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_flex valign_top type_default stacking_default\"><div class=\"vc_col-sm-12 wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_wrapper\"><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><h2 class=\"title1\">VAP\u00ae: Membrane-assisted low-pressure infiltration<\/h2>\n<p class=\"textintro\">Air and reaction gases that are trapped during closed infusion processes can cause weaknesses in lightweight components. In conventional infusion processes, the entire assembly \u2013 subjected to low pressure \u2013 must be extensively flushed with the infusion medium until it can be safely assumed that there is no more trapped air and gas inside the component.<\/p>\n<p class=\"textintro\">In the VAP\u00aeassembly, the flexible membrane system \u2013 which is permeable to gas but impermeable to the resin \u2013 is superficially contacted with the component. When the resin is infiltrated, it separates the matrix from the vacuum duct. With the aid of low-pressure, trapped air and gas can then escape through micro-permeability and are purged via the textile layer.<\/p>\n<p class=\"textintro\">The vacuum acts uniformly, so trapped air and gas can be evacuated across the entire contact surface during and after infiltration.<\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row height_custom\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_flex valign_top type_default stacking_default\"><div class=\"vc_col-sm-12 wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_wrapper\"><div class=\"w-image us_custom_247dae03 align_center us_animate_fade\"><a ref=\"magnificPopup\" href=\"https:\/\/www.trans-textil.de\/wp-content\/uploads\/2021\/05\/infiltration_en.png\" aria-label=\"infiltration_en\" class=\"w-image-h\"><img decoding=\"async\" width=\"800\" height=\"266\" src=\"https:\/\/www.trans-textil.de\/wp-content\/uploads\/2021\/05\/infiltration_en.png\" class=\"attachment-us_800_500 size-us_800_500\" alt=\"\" loading=\"lazy\" srcset=\"https:\/\/www.trans-textil.de\/wp-content\/uploads\/2021\/05\/infiltration_en.png 2273w, https:\/\/www.trans-textil.de\/wp-content\/uploads\/2021\/05\/infiltration_en-300x100.png 300w, https:\/\/www.trans-textil.de\/wp-content\/uploads\/2021\/05\/infiltration_en-1024x340.png 1024w, https:\/\/www.trans-textil.de\/wp-content\/uploads\/2021\/05\/infiltration_en-600x199.png 600w, https:\/\/www.trans-textil.de\/wp-content\/uploads\/2021\/05\/infiltration_en-400x133.png 400w, https:\/\/www.trans-textil.de\/wp-content\/uploads\/2021\/05\/infiltration_en-500x166.png 500w, https:\/\/www.trans-textil.de\/wp-content\/uploads\/2021\/05\/infiltration_en-150x50.png 150w, https:\/\/www.trans-textil.de\/wp-content\/uploads\/2021\/05\/infiltration_en-200x66.png 200w, https:\/\/www.trans-textil.de\/wp-content\/uploads\/2021\/05\/infiltration_en-100x33.png 100w, https:\/\/www.trans-textil.de\/wp-content\/uploads\/2021\/05\/infiltration_en-800x266.png 800w, https:\/\/www.trans-textil.de\/wp-content\/uploads\/2021\/05\/infiltration_en-175x58.png 175w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/a><\/div><\/div><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row height_custom\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_flex valign_top type_default stacking_default\"><div class=\"vc_col-sm-12 wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_wrapper\"><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><h3>Improved flow front management<\/h3>\n<p class=\"textintro\">In all conventional vacuum infiltration processes, the difficulty in successfully infiltrating the component lies in determining, or predicting, the flow fronts in order to avoid undesirable areas of occluded air (\u201adry spots\u2018). If the vacuum then also has to be reduced due to the risk of matrix boiling, it becomes almost impossible to eliminate these imperfections. The reduced vacuum also causes substantial fluctuation in the fibre volume content and material thickness, and Airbus to greater porosity in the components.<\/p>\n<p class=\"textintro\">The matrix\u00b4s flow behaviour is much more consistent in the Vacuum Assisted Process (VAP<sup>\u00ae<\/sup>) process because of the uniform vacuum. The low pressure\u2019s extensive effect on all of the membrane system\u00b4s contact surfaces reliably removes dry spots, even after infiltration, without the vacuum having to be reduced.<\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row us_custom_b668d804 height_custom\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_flex valign_top type_default stacking_default\"><div class=\"vc_col-sm-8 wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_wrapper\"><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><h3>How the semipermeable VAP\u00ae membrane system works<\/h3>\n<p class=\"textintro\">Semi-permeable VAP\u00ae membrane systems from Trans-Textil are full of tiny pores. Under vacuum conditions, small molecules of trapped air and gas can be reliably removed, while the large-molecule resin stays stable in the mould.<\/p>\n<p class=\"textintro\">In the VAP\u00ae membrane system, barrier layers are connected (laminated) to a textile substrate. By the optimal combination of components and processing technologies during manufacture, it is possible to accurately control the essential process parameters: air permeability and the resin barrier.<\/p>\n<p>Trans-Textil\u00b4s patented quality-assured VAP\u00ae membrane systems have been tested for various different resin types and process variants, and the company is continuously developing the technology in close cooperation with Airbus.<\/p>\n<\/div><\/div><\/div><\/div><\/div><div class=\"vc_col-sm-4 wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_wrapper\"><div class=\"w-image align_right us_animate_fade\"><a ref=\"magnificPopup\" href=\"https:\/\/www.trans-textil.de\/wp-content\/uploads\/2021\/05\/membran-funktion_en.png\" aria-label=\"membran-funktion_en\" class=\"w-image-h\"><img decoding=\"async\" width=\"600\" height=\"371\" src=\"https:\/\/www.trans-textil.de\/wp-content\/uploads\/2021\/05\/membran-funktion_en-600x371.png\" class=\"attachment-us_600_400 size-us_600_400\" alt=\"\" loading=\"lazy\" srcset=\"https:\/\/www.trans-textil.de\/wp-content\/uploads\/2021\/05\/membran-funktion_en-600x371.png 600w, https:\/\/www.trans-textil.de\/wp-content\/uploads\/2021\/05\/membran-funktion_en-300x186.png 300w, https:\/\/www.trans-textil.de\/wp-content\/uploads\/2021\/05\/membran-funktion_en-291x180.png 291w, https:\/\/www.trans-textil.de\/wp-content\/uploads\/2021\/05\/membran-funktion_en-400x248.png 400w, https:\/\/www.trans-textil.de\/wp-content\/uploads\/2021\/05\/membran-funktion_en-485x300.png 485w, https:\/\/www.trans-textil.de\/wp-content\/uploads\/2021\/05\/membran-funktion_en-150x93.png 150w, https:\/\/www.trans-textil.de\/wp-content\/uploads\/2021\/05\/membran-funktion_en-200x124.png 200w, https:\/\/www.trans-textil.de\/wp-content\/uploads\/2021\/05\/membran-funktion_en-100x62.png 100w, https:\/\/www.trans-textil.de\/wp-content\/uploads\/2021\/05\/membran-funktion_en-175x108.png 175w, https:\/\/www.trans-textil.de\/wp-content\/uploads\/2021\/05\/membran-funktion_en.png 800w\" sizes=\"auto, (max-width: 600px) 100vw, 600px\" \/><\/a><\/div><\/div><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row us_custom_b668d804 height_custom\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_flex valign_top type_default stacking_default\"><div class=\"vc_col-sm-12 wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_wrapper\"><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><h3><span lang=\"EN-US\">VAP\u00ae advantages in the production process:<\/span><\/h3>\n<ul>\n<li class=\"auto-style26\">High process reliability, consistently stable and controlled results<\/li>\n<li class=\"auto-style26\">Air and gas removal during and after infiltration<\/li>\n<li class=\"auto-style26\">Simple process control<\/li>\n<li class=\"auto-style26\">Achievement of an exact and constant fibre volume content<\/li>\n<li class=\"auto-style26\">Production of complex 3-dimensional shapes<\/li>\n<li class=\"auto-style26\">Fast infiltration process through higher vacuum = shorter cycle times<\/li>\n<li class=\"auto-style26\">Uniform flow rates in the resin<\/li>\n<li class=\"auto-style26\">Low initial investment: possibility to use tools that are already available<\/li>\n<li class=\"auto-style26\">Improved worker protection and low emissions due to closed process<\/li>\n<li class=\"auto-style26\">VAP\u00ae membrane systems by Trans-Textil tested and approved for different resins and processes<\/li>\n<\/ul>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row us_custom_b668d804 height_custom\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_flex valign_top type_default stacking_default\"><div class=\"vc_col-sm-12 wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_wrapper\"><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><h3><span lang=\"EN-US\">VAP\u00ae advantages in the end product<\/span><\/h3>\n<ul>\n<li class=\"auto-style26\">No dry spots or porosity<\/li>\n<li class=\"auto-style26\">Excellent component quality<\/li>\n<li class=\"auto-style26\">Highest quality standards<\/li>\n<li class=\"auto-style26\">Homogenous fibre volume content<\/li>\n<\/ul>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row height_large\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_flex valign_top type_default stacking_default\"><div class=\"vc_col-sm-12 wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_wrapper\"><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><h3>The VAP\u00ae process proves its strength especially when it comes to the series production of large complex components with a high degree of integration. VAP\u00ae offers maximum economy compared to other existing infusion processes:<\/h3>\n<p class=\"textintro\"><strong>&#8220;A homogeneous fibre volume content and low porosity in the laminate are proven to result in better component characteristics than those produced in any other known injection process.&#8221;<br \/>\n<\/strong>CCM University of Delaware<\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row height_custom\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_flex valign_top type_default stacking_default\"><div class=\"vc_col-sm-12 wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_wrapper\"><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><p><a href=\"https:\/\/www.trans-textil.de\/en\/contact\/\">Request information \u00bb<\/a><\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row height_custom\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_flex valign_top type_default stacking_default\"><div class=\"vc_col-sm-12 wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_wrapper\"><\/div><\/div><\/div><\/div><\/div><\/section>\n","protected":false},"excerpt":{"rendered":"HomePagesVAP\u00ae: Membrane-assisted low-pressure infiltration Air and reaction gases that are trapped during closed infusion processes can cause weaknesses in lightweight components. In conventional infusion processes, the entire assembly \u2013 subjected to low pressure \u2013 must be extensively flushed with the infusion medium until it can be safely assumed that there is no more trapped air...","protected":false},"author":1,"featured_media":0,"parent":8636,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-10236","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>VAP\u00ae Process - Trans-Textil GmbH<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.trans-textil.de\/en\/applications\/vap-process\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"VAP\u00ae Process - 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